How North Coast Logistics Increased Outbound Throughput 33.6% Without Adding Warehouse Staff
This story is also available in PDF format. Download here
increase in inbound volume
reduction in receiving labor hours
increase in outbound throughput with no increase in warehouse staff
Customer: North Coast Logistics (NCL)
Industry: Third-party logistics (3PL)
Location: Midwest United States
Scope: Shared-space warehousing and transportation across two facilities
Tecsys solutions: Tecsys WMS
Implementation partner: Sequoia Group
Overview
North Coast Logistics (NCL) is a second-generation, woman-led 3PL provider. The organization had outgrown its DOS-based warehouse management system and was struggling with manual processes, lost revenue and rising customer expectations. With Tecsys WMS, NCL transitioned from paper to precision, improving visibility, eliminating inefficiencies and unlocking scalable growth.
“There was resistance. But once the system proved itself — especially to our most experienced team members — the tone shifted. Now, they’re our biggest advocates. Our warehouse lead called it the best thing since sliced bread.”
Rob Peluso
Director of Operations, North Coast Logistics
The vision
Founded in 1992, North Coast Logistics is a Midwest-based third-party logistics provider serving industries ranging from general merchandise to chemicals and hazardous materials.
When Talour Avdek-Gazey stepped into the role of President in 2017, she recognized the limitations of NCL’s aging, paper-based systems. Accessorial charges, which generate a significant portion of NCL’s revenue, were recorded on paper and keyed in later by customer service; a lost or unreadable note meant lost revenue. Inbound product could land in the system as “location 0,” a placeholder meaning nobody actually knew where it was. Outbound orders ran on paper tickets, with customer service representatives sometimes walking the warehouse to track down orders, and inventory accuracy depended more on institutional knowledge — “Tim knows where it is” — than on any standardized process.
“Our customers were asking for better technology, faster turnaround, more visibility. And internally, we knew we were burning time on manual billing, inventory errors and delays. We needed a system that could scale with us.”
— Talour Avdek-Gazey, President, North Coast Logistics
Why Tecsys
After a careful evaluation of several WMS providers, NCL selected Tecsys WMS for its usability, flexibility and the strength of its implementation support. Tecsys brought Sequoia Group into the process early, and Sequoia stayed hands-on through planning and execution, helping NCL manage change across two facilities and train staff on the new billing, reporting and inventory processes.
“The team didn’t just demo the software. They brought the implementation partner with them, sat with our team, and focused on how to make the transition successful. Tecsys brought the technology. Sequoia brought the plan. That told us they were thinking long-term.”
— Talour Avdek-Gazey, President, North Coast Logistics
The solution
NCL implemented Tecsys WMS across both facilities, replacing paper-based processes with system-driven workflows for receiving, billing, outbound fulfillment, inventory and reporting.
Receiving now runs on system-driven receiving and directed putaway, eliminating the blind tallies and paper movement that used to slow inbound processing. On the billing side, custom buttons built into handheld devices let pickers log accessorial charges in real time, before a container even closes out; the system ties each charge to its order and routes it straight into billing. Outbound work moved from paper tickets to digital pick waves, with automated release and prioritization for rush orders. Standardized locations and full traceability of every adjustment replaced the old inventory guesswork.
NCL also brought customer reporting in-house. With dozens of shared-space customers each wanting a different view into inventory levels, movements and aging, NCL’s own team now builds and automates those reports, changing a field or delivery schedule without waiting on IT or an outside vendor.
The result:
Faster, leaner receiving
Inbound volume is up 8% while receiving labor hours have fallen 17%, with real-time visibility now letting customer service release outbound orders faster instead of waiting on paperwork to catch up.
Outbound without added headcount
Outbound throughput is up 33.6% with the same warehouse staff. Since then, NCL has taken on new customers and grown existing relationships without adding headcount.
Less time spent searching for inventory
Hours spent searching for misplaced inventory are down 12.5%, with improved accuracy and aging visibility across every shared-space customer’s inventory.
Revenue and response time
Automated charge capture eliminated the delays, missed charges and manual entry that used to erode revenue, and gave NCL’s team a tool they actually use. NCL now serves dozens of shared-space customers on its own timeline instead of a vendor’s.
Looking ahead
Dashboards, self-service customer portals and deeper data analytics are next on the roadmap, built on a foundation that already works.
Discover how Tecsys helps third-party logistics providers modernize warehouse operations without disrupting the business that depends on them.